Coil Wrapping Machine – the solution to coil packing

Fhopepack specializes in providing comprehensive coil wrapping machines, offering a range of machines designed for efficient and uniform wrapping of various products like hose coils, pipe coils, wire coils, and more. With over 1200 sets of coil wrapping equipment delivered worldwide, they emphasize custom designs and automation to enhance coil wrapping speed and efficiency. Their solutions cater to different coil sizes, materials, and handling requirements, ensuring safety and durability in heavy-duty applications. Besides the semiauto coil wrapping solution, FhopePack providing the automation turnkey packing solution includes the ERP system from production, packing, logistic and selling.

LOOKING FOR PACKING SOLUTION BY APPLICATION?

choose the coil wrapping machine per your products & coil package

1.Hose Wrapping Solution

The hose coil packing solution streamlines your packaging process with state-of-the-art technology designed for both vertical and horizontal wrapping applications. Primarily for automatic hose packaging, our horizontal wrapping solution integrates seamlessly with automatic coilers, providing an efficient, through-eye wrapping system. This advanced packaging solution is engineered to enhance productivity and packaging consistency across a wide range of hose coil sizes.

Key Features: Automatic Film Cutting, User Convenience, High Throughput, Customizable Wrapping Size

2. Steel Coil Wrapping Solution

The Steel Coil Packaging Solution is specifically engineered to cater to the demanding requirements of steel coil handling and packaging. Recognizing the diverse handling methods employed in factories, our machines are designed to be compatible with cranes, forklifts, and conveyor systems. These robust machines are built to withstand heavy loads and ensure the highest safety standards to prevent any incidents of coil drops or compactions with the machinery.

Key Features: Handling Method Compatibility, Durability for Heavy Loads, Safety-First Design, Operation Efficiency

horizontal stretch wrapper with bubble film covering

3. Wire Coil Wrapping Solution

The Steel Wire Coil Packaging Solution is designed to accommodate the common practice of winding steel wire into coils. This efficient system not only handles the rewinding of smaller coils but also expertly packages them using the globally recognized eye-through wrapping method. This method ensures the wire coil is tightly sealed with film on the inside while being safeguarded on the outside with materials like knitted belts or paper, making it robust against various weather conditions, from rain to shine.

Key Features: Weather-Resistant Packaging, carne loading, PLC, trolley, automated cutter, ease to use

six sides automatic horizontal stretch wrapper

4. Copper Wrapping Solution

The Copper Coil Packing Machine is tailored for high-value and precision copper products, meeting the strict packaging standards demanded by end-users. Unlike other coil packing machines, it specifically addresses the need to protect copper coils from impacts during transport. By wrapping bubble film around the coil section, the machine ensures the copper coil's shape remains intact. This machine is suitable for packaging copper strip coils and copper tube coils, providing robust protection. Additionally, the wrapped coils are then placed in wooden boxes for enhanced safety during handling and shipping.

Key Features: Impact Protection,Tailored for Copper Products, Enhanced Safety Packaging,copper protection,

automatic horizontal stretch wrapper with strapping machine

5. Plastic Pipe Wrapping Solution

The Plastic Pipe Packing Machine is designed to address the packaging needs of heavier pipe coils, much like those used for hoses but with a greater emphasis on accommodating the additional weight. This machine facilitates ground-level coil rolling in and out, which can be done manually, making it a robust solution for handling heavy products. In times of labor scarcity, the integration of a horizontal wrapper with a conveyor becomes a preferred option. The machine predominantly uses film materials for wrapping, including LLDPE stretch film, PE film, and PVC film, which account for 90% of the packaging material.

Key Features:Film Versatility, easy operation, loading &unloading manually, Labor-Efficient

automation horizontal stretch wrapper packaging system

6. Cable Coil Wrapping Solution

The Cable Coiling and Packing Machine represents the pinnacle of automation within the coil packaging industry. Designed to keep up with the relentless pace of 24-hour cable wire production, this machine obviates the need for the traditional two-person team required for coiling, binding, and wrapping. Cable wire factories, often operating with dozens of extruders, are seeking automated solutions to integrate with coiling machines to reduce labor costs significantly. The machine is a manifestation of technical advancements driven by market demand, featuring automatic coiling, strapping, label feeding, wrapping, or shrinking capabilities. With this automated system, a single operator can effectively monitor and manage 5-6 cable extruders, dramatically slashing costs and streamlining operations.

Key Features:Labor Efficiency, Cost Saving, packing Optimization,horizontal wrapper

7. Bearing Wrapping Solution

FHOPE presents two distinct bearing packing solutions tailored to the size of the bearings. For small bearings, with an outer diameter range of 50-150 mm, the small bearing packing machine offers a high-speed bag filling and sealing solution. For larger bearings, FHOPE focuses on the big side bearing packing machine, catering to bearings with a maximum outer diameter of up to 7000 mm. This machine uses an eye-through ring wrapping technique specifically designed to protect against moisture by integrating automatic oil injection with wrapping, accomplishing both tasks simultaneously. Additionally, it's engineered to prevent scratching and damage to bearings, particularly those with strict surface treatment requirements.

Key Features:Delicate Handling, Moisture Protection, Large Capacity, Dual-Function Operation,

8. Tyre Wrapping Solution

The Tyre Packing Machine is swiftly becoming a standard in the tyre industry, known for its rapid adoption rate. This machine is not just a step forward in the automation of tyre packaging but also a leap into the digital transformation of the entire packaging system. It encompasses an integrated system that includes data collection, packaging, conveyor systems, labeling, and storage, all interconnected to offer seamless data transfer, sharing, and monitoring for each tyre package movement. From production to storage, delivery, and sales, the data is connected, ensuring a smooth flow of information. FHOPE is at the forefront of this innovation, offering solutions that can transform your factory into a fully digitalized tyre manufacturing hub post-production.

Key Features: Digital Integration, Automation Efficiency, System Synergy online Monitoring，

Videos

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Technical Details and Unique Advantages

Working Principle:
Fhopepack coil wrapping machines utilize rotational wrapping technology, ensuring consistent and tight wrapping through automated controls. Key technical features include:
- Automatic Tension Control: Maintains uniform stretch of wrapping film to prevent slack or excessive tension.
- Intelligent Sensors: Automatically detect coil dimensions and adjust packaging parameters in real time.
- Energy-Efficient Motors: Employ high-efficiency motors to enhance performance and reduce energy consumption.
Unique Advantages:
- Supports a wide range of coil sizes (diameter: 300mm to 2000mm; weight up to 3 tons).
- Compatible with various packaging materials (PE film, composite film, woven tape) to meet diverse requirements.
- Modular design for easy maintenance and future upgrades.

Comparison with Competitor Products

Feature	Fhopepack Coil Wrapping Machine	Other Market Products
Packaging Speed	30-40 meters per minute	20-25 meters per minute
Automation Level	Fully automated (smart settings)	Semi-automated (manual tuning)
Energy Efficiency	Saves over 30% energy	Standard energy consumption
Material Compatibility	Supports multiple materials	Limited to single material type

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WHY CHOOSE FHOPE FOR COIL WRAPPING MACHINE

Top Leading Manufacturer: ISO,CE-certified safety features ensure secure operation.

15 Years Experience: Proven solutions for different coil load and speed requirements with durative technology upgrade .

1100+ Installations Worldwide: Trusted by industries across the globe..

Performance: leads the industry with 15+ years of innovative, updateing technology, consistently delivers safe-to-ship loads..

24/7 support:unparalleled 24/7 support and service for all its machines, backed by a best-in-class warranty.

Customizable solutions: Tailored configurations for diverse applications.

Energy Efficiency:Low energy consumption for reduced costs.

User-Friendly Design: Intuitive controls for hassle-free operation.

Global Reach:Fast delivery and support worldwide.

Cost-Performance: High-quality machines at competitive prices for maximum value..

LOOKING FOR MORE PERFESSIONAL INFO ABOUT THE COIL WRAPPING SOLUTION?

1. Why Choose A Coil Wrapping Machine Matchs to Your Handling Way?

Selecting a coil wrapping machine tailored to your handling method is crucial for optimizing efficiency and ensuring seamless operations. The machine must align with how coils are managed in your facility. For instance, lighter products may require manual loading, while conveyor systems are ideal for production line integration. Heavy coils often demand crane-loading capabilities, and forklifts provide flexibility for mid-weight handling. Choosing the right configuration enhances workflow, reduces downtime, and prevents mishandling. By matching the machine to your specific handling method, you ensure maximum compatibility and operational performance, tailored to your coil weight and size.

》By Manually

》By Crane

》By Conveyor

》By Forklifter

coil wrapping machine for steel wire and strand rope coil

2. How To Choose A Coil Wrapping Machine With Proper Designing?

Selecting the right coil wrapping machine depends on the specific packaging requirements and coil handling methods. There are three key design types to consider:

Vertical Coil Wrapping Machine: Ideal for coils standing upright with their ID facing the wall. This economical solution is suitable for manual loading using forklifts, cranes, or rolling methods. It's particularly efficient for standard packaging needs with minimal automation.
Horizontal Coil Wrapping Machine: Designed for coils lying flat with their ID facing upward, this type is perfect for automated systems or specialized coils like copper or hose. Horizontal wrapping ensures secure packaging for irregularly shaped, lightweight, or small-ID coils, offering flexibility and precision.
Automatic Coil Wrapping Machine: Fully automated solutions cater to high-volume production lines, ensuring consistent and efficient packaging. These systems integrate seamlessly with conveyors and other automated equipment.

By understanding your coil type, handling method, and desired automation level, you can select a wrapping machine that enhances efficiency and meets your specific operational needs.

packing material for coil wrapping machine

3. How To Choose A Right Packing Material For Coil Packing?

Selecting the appropriate packing material for coil packaging is essential to ensure product safety and cost-effectiveness. The choice depends on the coil type, transportation needs, and environmental factors. Here are the key options:

Stretch Film: Made of LLDPE, this is a cost-effective material offering sealed packaging with excellent tension control and overlap. It’s ideal for water and moisture resistance, making it a top choice for general-purpose packaging.
Reinforced Paper: While standard paper lacks strength, reinforced paper with PP belts and PE film provides durable, wear-resistant packaging. It’s suitable for steel, copper, and wire coils, offering moisture protection with VCI formulas for sea-worthy or rainy-season packaging.
HDPE/PE Film: A non-glue film over 50 microns thick, it protects coils from scratches and is ideal for ensuring surface integrity during transport.
Woven Knit Belt: Made of PP, this flexible yet strong material is perfect for rough handling, such as razor wire and heavy steel coils, providing enhanced protection against abrasions.

Frequently asked questions

1. What exactly does a coil wrapping machine do?

A coil wrapping machine is designed for efficiently wrapping various types of coils, such as steel, wire, and cable coils, in protective material to ensure safe storage and transport。

Product Selection Guide

Choosing the right coil wrapping machine is essential to optimize your packaging process. Use the guide below to select the most suitable product based on your specific requirements:

Parameter	Recommended Model	Description
Coil Diameter ≤ 500mm	FPH 200-400	Ideal for small-sized steel wires or hose coils.
Coil Weight ≥ 1 ton	FPS 600-1000	Designed for heavy-duty coils, supporting high loads.
Packaging Speed ≥ 30m/min	SpeedWrap Pro	High-speed, fully automated model for mass production.
Need for Multiple Materials	FlexiWrap Advanced	Compatible with PE film, woven tape, and composite materials.

2. Can one machine handle different sizes and types of coils?

Yes, most coil wrapping machines are versatile and can accommodate a range of coil sizes and types, with adjustable settings for each.

3. What are the benefits of using a coil wrapping machine?

These machines offer increased packaging efficiency, better protection for the coils, and significant labor savings.

4. Are there different models for different materials like steel or copper?

Absolutely. Coil wrapping machines are tailored to handle different materials, ensuring the right balance of delicacy and strength in the wrapping process.

5. What should I consider when choosing a coil wrapping machine?

Key factors include the types of coils you're wrapping, the machine's capacity, its integration with your production line, and the level of automation it provides.

6. How does a coil wrapping machine protect the integrity of the coils?

The machine uses precise wrapping techniques and appropriate materials to ensure coils are securely wrapped, preventing damage during handling and transit.

7. What levels of automation are available in these machines?

Coil wrapping machines range from semi-automatic to fully automatic models, depending on your production needs and budget.

8. Can these machines be integrated into an existing production line?

Yes, many coil wrapping machines are designed for easy integration into existing production lines, enhancing workflow efficiency.

9. How are sensitive materials handled by these machines?

These machines are equipped with settings and mechanisms that adjust the wrapping pressure and material to accommodate sensitive coils.

10. What maintenance is required for a coil wrapping machine?

Regular maintenance typically includes cleaning, lubrication, and occasional part replacement, which ensures long-term, reliable operation.

11. Are custom options available for specific packaging requirements?

Yes, many manufacturers offer customizable solutions to meet specific packaging needs and requirements.

12. What is the expected lifespan of these machines?

With proper maintenance, coil wrapping machines can last for many years, often exceeding a decade of service.

13. How do coil wrapping machines contribute to cost efficiency?

By automating the wrapping process, these machines reduce labor costs and increase packaging speed, leading to overall cost efficiency.

Chart: How Coil Wrapping Machines Contribute to Cost Efficiency

Aspect	Manual Packaging	Coil Wrapping Machines	Cost Efficiency
Labor Costs	High: Requires multiple workers for packaging.	Low: Automated processes reduce labor needs.	Saves up to 50% on labor expenses.
Material Usage	Inefficient: Overlapping or excessive use of film.	Optimized: Precise film application reduces waste.	Saves 20-30% on packaging material costs.
Packaging Speed	Slow: Manual processes are time-consuming.	Fast: Automated machines achieve up to 40coils/hour.	Increases productivity by 40-50%.
Product Damage	Higher risk: Inconsistent wrapping increases damage risks during transit.	Minimal: Consistent, tight wrapping enhances protection.	Reduces damage-related costs by 10-15%.
Energy Consumption	N/A: Relies solely on manual effort.	Low: Energy-efficient motors minimize power usage.	Lowers operational costs over the long term.
Maintenance & Downtime	N/A: No machinery to maintain.	Minimal: Machines are designed for reliability with low maintenance needs.	Ensures steady workflow and reduces downtime.

Customer Case Studies and User Feedback

Customer	Challenge	Solution	Outcome
Steel Manufacturer	High packaging costs, damage during transit.	Heavy-duty coil wrapping system.	Reduced damage rates by 70%, saved $50,000 annually.
Cable Producer	Inconsistent wrapping, material waste.	Customized machine for small-diameter coils.	Saved 30% on materials, increased packaging speed by 50%.
Logistics Company	Handling diverse coil sizes efficiently.	Multi-size-compatible wrapping system.	Improved packaging versatility and operational efficiency.