Orbital Stretch Wrapper Manufacturer

The professional manufacturer providing different orbital stretch wrapping machines,horizontal stretch wrapper for horizontal packaging.

Horizontal Orbital Stretch Wrapper

Horizontal stretch wrpaper is an orbital wrapping machine for long shape package that include the ring wrapping station, conveyor, film carriage for spiral overlap with stretch film, fabric, paper...

Orbital stretch wrap machine – to streamline your packing process

As a professional manufacturer of packaging machines for long-shaped items, Fhope has developed horizontal orbital wrapping machines and stretch wrappers for various straight objects. These machines have a successful track record across many industries, including packaging for profiled products, tubes, planks, steel pipes, aluminum sections, windows, doors, rods, and panels.

With over 15 years of experience, FHOPE offers machines that can wrap a wide range of products using stretch film, providing cost-effective packaging solutions.Our orbital stretch wrap machines are ideal for packaging large products, furniture, doors, windows, stacked plates, textiles, profiles, moldings, blinds, and tubes.

The stretch film ensures secure wrapping of stacked items and is more economical than shrink wrapping due to lower energy consumption and flexible reel sizes. These machines are designed to boost productivity and cut costs while using recyclable films, ensuring high-quality packaging for any company or industrial facility.

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Chapter Eight:

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WHY CHOOSE FHOPE FOR ORBITAL WRAPPER

Customization: FHOPE tailors orbital wrappers to each customer's unique needs.

Innovation: stays at the forefront of technology, equipping their orbital wrappers with the latest features and technologies.

Easy to use: user-friendly, basic training and minimal maintenance.

Performance: designed for maximum efficiency, handling high volumes of wrapping tasks.

24/7 support: 24/7 support and service for all its machines online, return guarantee warranty

Reliability: FHOPE's orbital wrappers are made with high-quality materials for durability.

What Should You Know to Choose the Perfect Orbital Wrapping Machine?

1: What Kind Of Packaging Needed?

Choosing the right orbital wrapping machine involves understanding your goals and the importance of stretch packaging. It ensures goods are transported without damage and at low cost. Machines often pack better than humans.

Consider these points:

Identify what needs wrapping.

Understand your current packaging process and manpower.

Know your daily packaging output.

Be aware of any transit damage and its causes.

Know if your goods are carefully selected or standard.

Determine your packaging's maximum and minimum sizes.

Know the height for stacking goods.

Understand your packaging's maximum and minimum weights.

Consider if additional weighing and labeling functions are needed.

Know how packaging is placed on the conveyor belt.

Determine if packaging needs layering.

Consider if timber or pallets are needed under the package.

Know your average packaging rate per hour or day.

Know how many shifts your workers operate.

2: What Ate The Key Considerations for Optimal Use of Orbital Wrapping Machines?

Feedback from various industries indicates that in-transit damage is a major cost factor for stretch-wrapped packages.

Material Selection: Hand wrapping materials may not perform well on machines. Discuss with your team to choose the best material like stretch film or bubble film.

Wrapping Tightness:The head, middle, and tail of your package need correct containment force. This force depends on the load type. Heavy loads need more force, lighter loads less.

Wrap PatternThis depends on your settings. Choose the number of layers, material combinations (e.g., bubble film+stretch film), wrap force setting, and overwrapping amount.

Assembly: Components are assembled meticulously, integrating necessary hydraulic or electrical systems, with a thorough check of all connections.

Avoid Cheap Film: Cheap films risk flaws and may tear easily. They also stretch less. The wrap force depends on package size. Adjust the film tension based on your product and film.

Test Before Buying:Ensure the machine meets your needs. Don't guess, test. Seek help if unsure.

3: Why Choose As Many Auto Functions in Wrapping Machine as possible?

Machines cost less than people. You pay once, then it's a running cost.

Pick more functions to make the machine do more. This saves work.

Operators can do more useful work. They don't waste time on tasks like tying film, wrapping loads, or watching the machine.

The machine can cut the film automatically. So, the operator doesn't need to get off the forklift.

The machine can start a new wrap by itself. The operator doesn't need to attach the film or press "start". They can stay on the forklift and use a remote control.

The machine can weigh and print labels while wrapping. This doesn't take more time. The operator can start the machine, do another task, and pick up the package when it's done.

4: Pick a Machine That's Simple and Safe

Safety is key when choosing a wrapping machine. It can help avoid accidents and injuries. Remember, injuries can make workers miss work and cost businesses a lot of money.

Risks for workers who wrap by hand include:

Moving heavy things

Working in odd positions

Doing the same tasks over and over

Bending

Reaching

A safe, modern wrapper can reduce these risks. Good wrappers don't need hand wrapping, which is less strain on the body. Great wrappers have safety features to keep workers safe.

It should also be easy to use. Look for a simple control panel and clear displays. It should adjust to different package sizes and be easy to load with packing material. You should be able to make changes without complicated programming.

5: What Support and Service Required?

Consider recovery speed, spare part availability, part modifications, fault diagnosis, warranty specifics, and warranty extensions.

Check if the manufacturer offers extended warranties. Look for machines with fast recovery, durable materials, and customization options.

Spare Parts：Ensure prompt service. A. Regular parts should be readily available. B. Special parts should be delivered swiftly by reliable suppliers. C. 24/7 customer service should be provided. D. Fastest delivery methods should be used.

Training：Seek free training from the technical team. A. They should offer 24/7 support. B. Training should be professional and delivered by experienced personnel. C. Customized training should be available for customized machines. requirements.

Warranty：Confirm the warranty. a. Spare parts should be provided for free. b. Engineers should be available for machine inspection if required. c. Faulty electrical parts should be replaced for free. d. Technical issues should be resolved within 3 hours.

Manual:A comprehensive operation and maintenance manual should be provided, including solutions for common issues and safety guidelines

HOW TO MAKE A ORBITAL WRAPPER

Design and Engineering: Initiates with 3D simulation to define load capacity and rotation mechanics, utilizing CAD and FEA for robust, functional designs.

Material Selection: High-grade steel is chosen for the structure for durability; durable gear, beraing, hydraulic systme are based on operational requirements.

Component Fabrication: Precision CNC machines craft each component, ensuring perfect fit and functionality.

Assembly: Components are assembled meticulously, integrating necessary hydraulic or electrical systems, with a thorough check of all connections.

Testing: Comprehensive load testing confirms the machine's capacity to handle specified weights safely.

Finishing: A protective coating is applied to resist rust and wear, with customization of control panels and interfaces per customer specifications.

Quality Control & Delivery: Continuous quality assessments during production, with a final inspection pre-delivery. Machines are shipped partially disassembled for ease of transport and installation.

OVER VIEW OF THE HORIZONTAL STRETCH WRAPPER

1. SEMIAUTO HORIZONTAL WRAPPER

The Semiauto version is ideal for businesses seeking efficient packaging to replace manual packing with good price. It is designed for low to medium-volume production, offering a simple, reliable, and versatile solution for various product sizes.

Key Features:

Manual Film Cutting : Allows for precise cutting, reducing film waste.
Cost-Effective Operation: Low initial cost and minimal operating expenses.
Simple Mechanism: Easy to operate and maintain.
Adjustable Wrapping Tension: Ensures secure wrapping for different needs.

2. AUTOMATIC HORIZONTAL STRETCH WRAPPER

The Automatic Horizontal Stretch Wrapper epitomizes the fusion of advanced technology with operational convenience, setting a new standard in the realm of industrial wrapping. Designed for continuous, high-volume applications, this machine is a powerhouse, streamlining the packaging process with remarkable precision and speed. It is the ideal solution for businesses looking to significantly enhance productivity and ensure uniformity in packaging without the need for manual intervention during the wrap cycle.

Key Features:

Automatic Film Cutting: At the end of each wrap cycle, the film is automatically cut, eliminating the need for manual effort and ensuring a consistent, secure finish for each package.
User Convenience: With an intuitive control panel and programmable settings, the machine allows for easy operation, reducing labor costs and the potential for human error.
High Throughput: Engineered for efficiency, the Automatic Horizontal Stretch Wrapper can handle a high volume of products, maintaining a consistent wrapping quality, and meeting the demands of busy production schedules.
Customizable Wrapping Profiles: Adapt the wrapping to specific product requirements with customizable profiles that control tension, overlap, and speed, accommodating a variety of shapes and sizes with ease.

horizontal stretch wrapper with bubble film covering

3. CUSTOMIZED HORIZONTAL STRETCH WRAPPER

The customzied horizontal wrapping machine designed per different packaging. It help to packing diffrent packing with a tight wrap. It's good for fragile or expensive items and saves time and money by packing automatically.

Key Features:

Double Packing: Packs items with bubble film and then a tight wrap.
Saves Money: Does the packing automatically, reducing labor costs.
Adjustable Tightness: Allows control over how tight the wrapping is.
Better Protection: Protects items from damage with bubble film and tight wrap.
Works Fast: Speeds up the packing process.

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4. SIX SIDES AUTOMATIC HORIZONTAL STRETCH WRAPPER

It is a machine that wraps package on all six sides. It first puts a film on the item, then wraps it tightly. This machine is useful in industries that need to protect their products well. It also saves money because it can do the wrapping automatically.

Key Features:

Protection: Wraps all sides, shields from dust, moisture, and damage.
Base Layer: Applies initial film for extra security.
Automation: Fast, consistent wrapping, reduces labor cost.
Flexible Settings: Adjusts wrap tightness, pattern, layers for varied products.
Durability: High-quality build for continuous industrial use.
Application: Bales, board, panel, sheet bundle.

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automatic horizontal stretch wrapper with strapping machine

5. HORIZONTAL WRAPPER & STRAPPING MACHINE

TThis machine streamlines product bundling and wrapping, combining stretch film elasticity and strapping strength for optimal protection during storage and transport. Its automation saves time and labor costs by reducing manual packaging.

Key Features:

Strapping:: Includes automatic strapping for extra stability in packaging.
Protection:: Combines wrapping and strapping for robust product shield.
Efficiency: : Integrates wrapping and strapping, reducing packaging time.
Durability: : Industrial-grade build ensures reliability and minimizes maintenance.
Cutomzied:: Solution with 3D designing with all detail.

automation horizontal stretch wrapper packaging system

6. AUTOMATION HORIZONTAL PACKAGING SYSTEM

It is a fully automated solution for integrating into existing production lines and down stram warehouse. The intelligent control systems can be conected to ERP for minimize human intervention, leading to labor cost savings.

Key Features:

Integration:: Engineered for seamless integration into current production lines.
Essential Component:: Advanced technology ensures consistency and reliability automatic system.
High-Efficiency Wrapping: Handles high product volumes with speed and precision.
Automation: : Intelligent control systems capable connecting to database and MES.
Cost Savings:: One man only for whole packing system .

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Frequently asked questions

1.What is a horizontal orbital stretch wrapper?

It's a a type of packaging machine that uses a vertical rotating ring to wrap products in a horizontal orientation. Normally the packing material would be stretch film,knit belt...

More info: https://www.fhopepack.com/blog/what-is-a-horizontal-orbital-stretch-wrapper/

2.What types of products can be wrapped with this machine?

It is commonly used to wrap long products or bundles of products such as pipes, plastic profiles, timber, extruded aluminum, board, panel and other long-length items. More info: https://www.fhopepack.com/blog/what-types-of-products-can-be-wrapped-with-orbital-wrapping-machine/.

3.How does the horizontal orbital stretch wrapper work?

The machine wraps stretch film around the product as it passes through a rotating ring. The stretch is controlled to ensure the film is tight enough to hold the items together.The number of layers and the amount of overlap can usually be adjusted to meet the requirements for the stability and protection of the load.

More info:How Does the Horizontal Orbital Stretch Wrapper Work?

4.Can the machine handle different product sizes?

Yes. The machine includes many models designed to accommodate a variety of dimensions and shapes. Each machine features adjustable settings that allow it to conform to the specific requirements of the product being wrapped. And we offer the option to customize the machinery as per the unique specifications of your products.

More info:Can the orbital wrapping Machine Be Integrated Into an Existing Production Line?

5.Is the wrapping tension adjustable?

Yes, you can typically adjust the tension to ensure a tight wrap without damaging the product. More info for the wrapping tension control solution

6.What kind of packing material does the orbital stretch wrapper machine use?

An orbital stretch wrapper machine is versatile in the types of packing materials it can use, each offering unique benefits based on the product and industry requirements. Here’s a breakdown of common materials:

PE Film
Polyethylene (PE) film is widely used due to its durability and resistance to tearing. It's ideal for applications requiring a secure, moisture-resistant layer that keeps products protected from environmental factors like humidity. PE film is also cost-effective and often chosen for wrapping irregularly shaped or large items, providing a strong, consistent covering that shields against dust and dirt.
Stretch Film
Stretch film, often made from linear low-density polyethylene (LLDPE), is designed to be highly elastic, allowing it to cling tightly to products. Its stretchability provides a tight, secure wrap that keeps items in place, making it perfect for stability during transport. It’s also puncture-resistant, adding extra protection for fragile or stacked products. Stretch film is commonly used in industries where load stability is a priority.
Fabric
Fabric materials, such as woven or non-woven textiles, are excellent for wrapping delicate items that require a soft, protective layer. These fabrics can prevent scratches and are breathable, which reduces condensation on wrapped products. Common in sectors where surface protection is key, fabric wraps are reusable, offering a sustainable option for companies prioritizing eco-friendly packaging solutions.
Paper
Paper wrapping provides an eco-friendly and cost-effective solution for products that need basic protection. It’s often chosen for items requiring minimal protection, as it doesn’t offer the same strength as plastic-based films. Paper wrap is also lightweight and easily customizable, making it suitable for packaging that emphasizes sustainability and recyclability, without compromising product integrity.
Bubble Film
Bubble film, made from plastic with air-filled pockets, offers excellent cushioning and is ideal for fragile or sensitive items. The bubbles provide shock absorption, which prevents damage during handling and transportation. Bubble film is often layered around delicate products to ensure that vibrations and impacts are minimized, making it popular in industries where product integrity during shipping is a priority.

Each material serves specific purposes based on the product’s needs and the desired level of protection.

7.Can the machine be integrated into an existing production line?

Yes, our machines are specifically engineered with integration capabilities to fit seamlessly into existing production lines. We offer customized solutions tailored to the unique specifications and layout of your current operation. Our team of professional engineers is adept at designing and configuring the machinery to work in concert with your established systems, ensuring a smooth and efficient transition.

8.How fast can the machine wrap products?

The speed at which our machine can wrap products is contingent upon the size and characteristics of the items being packaged. Our machines are designed to maintain high efficiency across a spectrum of different product sizes.

9.Does the machine require a lot of maintenance?

Regular maintenance is relatively straightforward, focusing on keeping components clean and checking for wear.

Article: Tips for Installing and Maintaining a horizontal Wrapper

10.Are there safety features built into the machine?

Yes, safety features typically include emergency stops, guards, and safety sensors.

11.How much space does the machine occupy?

The footprint varies by model. We typically provide detailed dimensions that facilitate effective space planning and aid in the layout design.

12.Can the machine wrap irregularly shaped items?

Yes, the machine is capable of wrapping irregularly shaped items. It can be customized to accommodate various shapes and sizes, making it suitable for a wide range of products. By providing detailed specifications and product requirements, the machine can be tailored accordingly to effectively handle and wrap items of diverse shapes.

13.Is the machine easy to operate?

Yes, the machine is designed to be user-friendly and easy to operate. It is engineered with intuitive controls and clear instructions, minimizing the learning curve associated with its operation. The user-friendly interface and ergonomic design facilitate a seamless user experience. The machine comes with manuals which serves as valuable resources, ensuring that operators have access to the necessary information to operate the machine effectively.