Aluminum profile wrapping machine

Aluminum profile horizontal stretch Wrapper Machine special design for aluminum, bar, copper tube packaging and rod... The machine was well received by market. Not only it is high efficiency, energy saving , but also greatly saving manpower and material resources. Many types of aluminum packaging machines available, such as aluminum profile bundling machines, timber feeding machine, 3 sides covering machines. The solution can be semi-automatic to full automatic packaging line.

Application:

Aluminum profile packaging

Aluminum pipe packaging
Aluminum section packaging
Aluminum Rod packaging
Aluminum bar packaging

Features:

PLC and HMI for different object size operation.
With high productivity, and cost efficiency.
Different program for auto/manual 2 ways swift control.
Inverters for wrapping and conveying speed change.
Overlap adjustable for material saving and seal packaging.
Operated and cooperated On-line with other automated equipment
Ideal wrapper for aluminum profile.
Automatic film and material cutting and feeding for the bundles.
Automatically show the operation error both indicator and touch screen.
Nice to ocks aluminum profile together and reduce profile shifting, product damage.

Note: Aluminum wrapping machine can be designed according your specification

Parameters:

Voltage	AC 380/50(or your requirement)
Power (KW)	4.8
OD(mm)	300-1500
Length(mm)	2000-8000
Weight(Kg)	100-2500
Packing material	PE/Stretch film/knit belt/VCI paper
Ring speed(r/min)	30-60
Wrapping speed	2-16 m/min
Overlapping rate	10-90%

1. Aluminum Wrapping Solution

2. Aluminum Shrinking Solution

3. Automatic stacking and bundle wrapping

Special design:Sub-bundle strapping machine with transfer belt
This wrapping machine is made by tight steel frame. The operation friendly design help to replace the packing material very quickly (less than one minute). The profiles are automatically in-deeding and holding by a series of rollers through a machine which allowing different sizes of packages to pass automatically without stopping. The ring rotates upto 100rpm for covering of the film on the surface of the aluminum profile, which is supported by the axis and has a special clutch to keep the tension constant until the material roll is finished.
The packing speed is controlled by an electronic converter. When the wrapping or packing material is tearing, the automatic device can detect the machine completely stop and alarming.The machine is designed as a "start and stop" mode. The blade automatically cuts off the packing material at the end of each packaging cycle. The binding time can be set according to the requirements.

The conveyer belt is designed and conveyed to the feed roller of the machine. The belt conveyor is equipped with supportive holder which can travel to a certain space and each package automatically from continuous packaging.

Customizable Features in Aluminum Horizontal Orbital Wrapping Machine: Tailoring the Machine to Solve Common Packaging Problems

When it comes to packaging aluminum products—such as extrusions, profiles, and rods—businesses often face significant challenges related to efficiency, product protection, and material waste. Many companies find that standard wrapping machines don’t address these problems adequately, leading to increased costs, damaged products, or time-consuming manual intervention. To overcome these issues, a customizable aluminum horizontal orbital wrapping machine can be tailored to fit the specific needs of your operation, solving common packaging headaches while optimizing efficiency.

This article will address how key customizable features in these machines directly target and solve the most pressing problems businesses encounter in aluminum product packaging.

1. Problem: Inability to Handle Different Product Sizes

For many businesses, one of the main challenges is the need to package aluminum products in various shapes and sizes. A standard machine often can’t accommodate this diversity, leading to inefficiencies or the need for multiple machines.

Solution: Adjustable Wrapping Ring Size

Customizable wrapping machines allow you to adjust the wrapping ring size to handle a range of product dimensions. With this feature, your machine can easily switch between wrapping smaller items like narrow extrusions and larger profiles, eliminating the need for additional equipment and solving the space and cost problem of managing multiple machines.

2. Problem: Inconsistent Film Tension Causing Damage

Incorrect film tension is a common problem that can lead to damaged aluminum products. Over-tightened film may dent or deform the products, while loose wrapping compromises protection, leading to shipping damage.

Solution: Automatic Film Tension Control

A machine with automatic tension control solves this problem by adjusting film tension based on the size and weight of the product. This eliminates the risk of human error and ensures that your aluminum items are consistently wrapped to the right tension, reducing damage and costly returns.

3. Problem: Excessive Film Usage and Material Waste

Many businesses struggle with material waste due to inefficient wrapping machines that use too much film. This not only drives up costs but also impacts sustainability efforts.

Solution: Pre-Stretch Film Technology

Pre-stretch technology is designed to reduce film usage by stretching the film before application. This feature allows businesses to cut down on material waste without sacrificing product protection, directly addressing concerns over excessive packaging costs and sustainability.

4. Problem: Slow or Labor-Intensive Wrapping Process

Manual adjustments, loading, and film application slow down the packaging process. In fast-paced environments, these delays can create bottlenecks, impacting productivity and order fulfillment.

Solution: Fully Automated Wrapping Process

Customizable aluminum orbital wrapping machines can be fitted with fully automated systems, including automatic film cutting, sealing, and product loading. This eliminates the need for operator involvement in most of the wrapping process, drastically reducing downtime and allowing for higher throughput.

5. Problem: Inconsistent Wrapping Quality Across Different Products

Inconsistent wrapping quality, especially when dealing with varying product sizes and types, leads to customer complaints and returns. Standard machines often don’t offer enough flexibility to handle different packaging requirements effectively.

Solution: Customizable Wrapping Patterns

With programmable wrapping patterns, the machine can automatically adjust for each product’s specific needs, ensuring consistent and optimal wrapping. This flexibility means businesses can switch between different aluminum products without worrying about inconsistent packaging, addressing customer complaints and reducing returns due to poor packaging quality.

6. Problem: Difficulty Integrating with Existing Production Line

Packaging machines that can’t easily integrate into your existing workflow can create operational inefficiencies. Manual intervention or misalignment between systems slows down the overall production line.

Solution: Integration with Conveyor Systems

Customizable conveyor systems allow the machine to fit seamlessly into your current production line. Adjustable speeds, automated loading, and product positioning ensure that the wrapping process integrates smoothly, eliminating the bottlenecks and inefficiencies caused by incompatible equipment.

7. Problem: Film Waste and Difficulty Handling Different Films

Many businesses find that their machines are not compatible with different types of film or that film waste is high due to poor cutting and application systems.

Solution: Customizable Film Options and Cutting Systems

A wrapping machine that allows for custom film types—such as stretch film, VCI film, or reinforced options—ensures compatibility with various product protection needs. Additionally, automatic cutting and sealing features reduce waste and ensure a clean, consistent finish on every product, addressing the problem of inconsistent film application.

8. Problem: Machine Downtime and Maintenance

Frequent machine breakdowns or complicated maintenance schedules result in unexpected downtime, disrupting the production schedule and driving up costs.

Solution: Smart Sensors and Predictive Maintenance

Customizable machines equipped with smart sensors can detect issues before they become significant problems. By monitoring key components and alerting operators when maintenance is needed, these systems minimize downtime and reduce the risk of costly repairs. Predictive maintenance features keep the machine running smoothly, ensuring continuous operation and addressing the issue of frequent breakdowns.

Conclusion: Solving Packaging Problems with Customization

The customizable features of aluminum horizontal orbital wrapping machines are not just about offering more options—they are about solving real-world packaging problems that impact productivity, cost, and product protection. By addressing common issues such as inconsistent wrapping quality, material waste, and machine inefficiencies, these machines offer tailored solutions that can significantly improve your packaging process.

By selecting the right customizable features, businesses can enhance their packaging operations, reduce waste, minimize product damage, and improve overall efficiency, solving the common problems associated with aluminum product packaging