Key Technical Features of the Best Coil Packing Line

1- Robust Construction

The robust construction of the system is manifested through its steel frame, capable of supporting loads of up to 5 tons per coil. This is crucial for ensuring stability and durability in heavy-duty applications. The components are engineered to endure repetitive motions of up to 30 cycles per minute, maintaining their integrity over a span of 5-10 years. Safety guards are rigorously tested to withstand impact forces up to 1500N, providing additional protection and ensuring compliance with safety standards. Such a construction not only enhances the longevity of the system but also ensures consistent performance under high-stress conditions.

2- Automation Integration

Automation integration is achieved via a sophisticated PLC system that manages the wrapping, positioning, and loading modules with remarkable precision, maintaining an accuracy of +/-1mm. Sensors play a key role by detecting positions within a 0.5mm tolerance, ensuring seamless operations. The system is designed to integrate with an Allen-Bradley ControlLogix 1756 through Ethernet/IP, facilitating real-time data exchange. Production data is systematically recorded in a SQL database, which allows for real-time integration with ERP/MIS systems, enhancing decision-making and operational efficiency.

3- Flexible Operation

The system's flexible operation is highlighted by its quick changeover capability, allowing transitions between coil widths of 1000-1500mm in less than 5 minutes. This flexibility is crucial for maintaining efficiency in dynamic production environments. The wrapping carousel is designed to hold up to 6 shelves, each capable of accommodating coils weighing 1-3 tons and with diameters ranging from 1000-1500mm. This design ensures that the system can handle a variety of production requirements without compromising on speed or efficiency.

4- Safety Interlocks

Safety is prioritized through the implementation of advanced safety interlocks. Emergency stop buttons are strategically located in the loading, wrapping, and exit zones, ensuring quick response in case of emergencies. These buttons activate solenoid brakes on servo motors and pneumatic actuators within 0.5 seconds, minimizing risk. Restarting the system requires the simultaneous activation of two safely-guarded buttons along with the main control panel, preventing accidental or unauthorized reactivation, thereby safeguarding operators.

5- Energy Efficiency

The system is engineered for energy efficiency, utilizing two 0.5kW servo motors and one 0.5kW pneumatic turner, resulting in a total consumption of less than 2kWh per coil. An energy-saving mode further reduces power usage to under 75W for both the Allen-Bradley CompactLogix PLC and the 15" touchscreen. Proximity sensors are employed to minimize idle time to less than 5% of total operating hours by activating movements only when necessary. This not only reduces operational costs but also supports sustainable production practices.

6- Easy Maintenance

Maintenance is simplified through the system's design, which allows modules to be easily accessed by sliding out or opening on tracks and hinges within 15 minutes. The use of screwless module interfaces facilitates quick removal without tools, expediting repairs and part replacements. This design consideration ensures minimal downtime and enhances the system's overall reliability and ease of use.

7- Material Versatility

The system demonstrates material versatility by accommodating a range of materials including stretch film, paper, and strapping, with widths from 15-50mm, without requiring hardware changes. Operators can select material and tension settings via an HMI screen, ensuring optimal performance for different materials. Reel changes are designed to be swift, taking less than 5 minutes, which boosts productivity and reduces operational delays.

8- Quality Output

Quality output is assured through precise wrapping capabilities, maintaining a margin of +/-5mm. Strapping tension is controlled to within 3% of set specifications, ensuring consistent quality. Finished coils exit the system with dimensions and weights maintained within 0.5% of target values, providing assurance of proper protection for future handling and transport. This precision in output not only satisfies quality standards but also enhances customer satisfaction through reliable product performance.

WHY CHOOSE FHOPE FOR COIL PACKING SYSTEM

• Safety: FHOPE packing line prioritize user safety with built-in CE protective features..

• Uptime: Our packing line solutions adapt to any load and speed, ensuring continuous, jam-free operation..

• Easy to use: user-friendly, requiring minimal training and maintenance, and consistently delivers quality and efficiency.

• Performance: leads the industry with 15+ years of innovative, updateing technology for coil packing.

• 24/7 support:unparalleled 24/7 support and service, best-in-class warranty.

• Automation: Programing and system connection from Level 1, level 2, level 3.

 RELATIVE APPLICATION:

Advanced Slit Coil Encapsulation System: The Advanced Slit Coil Encapsulation System is tailored for slit coil service mills, accommodating coils with inner diameters from 500 mm to 1200 mm, outer diameters up to 1800 mm, and widths between 150 mm and 500 mm. This system is capable of handling coil thicknesses from 0.3 mm to 5 mm. It uses a combination of heavy-duty stretch film and vapor corrosion inhibitor (VCI) paper, which provides exceptional protection against moisture, dust, and corrosion. In the specific context of a slit coil service mill, this system offers the significant advantage of preserving the high-quality finish of sensitive metal surfaces during extensive storage and long-distance transportation. By ensuring the coils are tightly sealed and chemically protected, it reduces waste and rework rates, leading to increased profitability and customer satisfaction in the competitive steel manufacturing market.

Precision Coil Packaging Module: The Precision Coil Packaging Module is expertly crafted for use in slit coil service mills, handling coils with inner diameters ranging from 450 mm to 750 mm and outer diameters up to 1500 mm. The module accommodates coil widths from 200 mm to 600 mm and thicknesses between 0.4 mm and 6 mm. It employs high-grade, corrosion-resistant steel straps for securing the coils, ensuring their structural integrity. This setup is particularly beneficial in the slit coil service mill environment, where it not only prevents damage from handling and transit but also supports improved inventory management by keeping coils compact and neatly organized. The strategic use of steel straps enhances load stability, making transportation safer and more efficient, thus providing substantial cost savings and maintaining material quality from mill to customer.