Fhopepack Innovation

Mold flipper, Flipper Lift Table,Mold Reverser

Our Flipper Lift Table is designed for safe and efficient flipping of molding boxes, for sand shake-off or mating response to drag. With its user-friendly design and advanced features, this equipment is capable of moving or rotating any size portion from 100 lbs to over 100 tons with just the press of a button. Our Flipper Lift Table is an ideal solution for businesses seeking to streamline their

Flipper Lift Table

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THE MANUFACTURER FOR Mold flipper, Flipper Lift Table & Mold Reverser


Our Mold Flipper was designed to streamline your operations by safely and efficiently flipping heavy molds. Say goodbye to manual labor and hello to increased productivity and reduced downtime.


Flipper Lift Table

1. Key Features

  • High Load Capacity: Designed for handling molds of various sizes and weights with ease.
  • Robust Construction: Built to last with industrial-grade materials with powerful driving for maximum durability.
  • Safety First Design: Engineered with user safety in mind both eletrical and mechanical, reducing the risk of workplace accidents.
  • Precision Handling: Allows for precise positioning of molds, ensuring flawless operation.
  • Easy to Operate: User-friendly interface with romote control means quick training and easy operation with fool style operation.

Flipper Lift Table

2. Benefits


  • Increase Productivity: Speed up mold handling processes and reduce manual work.
  • Enhanced Safety: Minimize the risk of injuries associated with heavy lifting and flipping.
  • Cost-Effective: Reduce labor costs and increase efficiency, leading to a better bottom line.
  • Versatile: Suitable for a range of industries, from automotive to consumer goods.



APPLICATIONS:

The Flipper Lift Table can be used for the following applications:
Processing and assembly of moulds.
Replace and move molds plug - ins.
Processing and assembly of engines.
Machining and assembly.
Roll material inverted.
Injection DIE and Mold handling
 

2.Basic parameters of the machine
1) 90 or 180 degree turning the mold
2) Heavy designed structure.
3) Quality hydraulic system in values and cylinder
4) Speed of turning is adjustable.
5) Soft start and stop
6) Mechanical and electric stop block for safety operation.
7) Control panel or Remote operation
8) Automatic stop
9) Smooth, accurate, vibration-free motion
10) Two way back pressure technical.
11) actuation: double acting hydraulic cylinders each working table
12) Mold load: via fork lift or crane with rope
13) Mold unload: via crane or fork lifter
14) control: pedestal mounted hydraulic power unit w/ up-down

Technical parameter:
TYPE LENGTH WIDTH HEIGHT Max
load
(ton/F)
Motor
Kw)
Machine 
Weight
(ton)
Oll
(Llter)
FPFT-05 3010 1200 300 5 R3.7 2 10
FPFT-10 3440 1400 350 10 5.5 3 20
FPFT-15 3810 1600 350 15 7.5 3.5 20
FPFT-20 4240 1800 400 20 11 4 40
FPFT-30 4640 2000 450 30 11 5 40
FPFT-40 5560 2400 500 40 15 7.5 85
 
Mould Flipping Operation:
 
Fhope providing heavy tools safely for handling the mould flipping that drive by hydraulic system: turning rotating and tilting heavy molds from 1to 60 tons.
The  equipment  desinged for mold inverted without any impact and damage in handling.   

 Same machine for the die flipping: the Die flipper table for turning the mold and die 90 to 180 degree.

 Mold fillper, mold turnover machine provides customers with modern problem solutions for the rapid changes of die, tooling and die industrial processing in the current metal processing industry.
 The special turning machine allows the operator to unload the overhead crane.

 Fhope provides flat-panel upender machines for the customer all over the world. Fhope's mold upender machine can be customized for customers: discuss with customers from various angles such as payload,   loading deck size, working table size, hydraulic components,cover and tilt speed...



How Mold Flippers Improve Safety and Efficiency in Mold Handling

Introduction

In industries that rely heavily on mold production, such as automotive, aerospace, and manufacturing, mold handling is an essential but often hazardous process. Molds can be large, heavy, and awkward to maneuver, making manual handling dangerous and time-consuming. This is where mold flippers come into play. By automating the process of flipping, rotating, and moving molds, these machines significantly enhance both safety and efficiency in mold handling operations.

Mold flippers, also known as mold upenders or tilters, are specifically designed to handle the flipping and rotation of heavy molds, allowing them to be processed or inspected from multiple angles. In this article, we will explore how mold flippers improve safety, enhance operational efficiency, and ultimately contribute to the overall productivity of manufacturing environments.


1. The Challenges of Manual Mold Handling


Safety Risks in Manual Handling

Handling large molds manually poses several risks to workers. Molds can weigh several tons, and improperly handling them can lead to accidents and injuries. Common injuries include musculoskeletal disorders, back injuries, and crush injuries from dropped molds. Workers often need to rely on cranes, chains, and other makeshift solutions to turn or position the molds, which adds to the risk of accidents.

Inefficiencies of Manual Processes

In addition to safety risks, manual handling of molds is inefficient. Turning a heavy mold manually can take several workers and substantial time, leading to production delays. Furthermore, the use of cranes and other lifting equipment can be slow and imprecise, which increases the risk of mold damage and causes delays in the production cycle.


2. What is a Mold Flipper?


The Purpose of Mold Flippers

A mold flipper is a specialized machine designed to flip or rotate heavy molds quickly and safely. It eliminates the need for manual labor or cranes, ensuring that molds can be turned effortlessly, regardless of their weight or size. Mold flippers are engineered to handle molds that weigh several tons, making them essential in large-scale manufacturing environments.

How Mold Flippers Work

Mold flippers use hydraulic or mechanical systems to rotate or flip molds to the desired angle. Depending on the model, these machines can rotate molds 180 degrees or more, allowing full access to different sides of the mold. This feature is particularly useful for processes such as cleaning, inspection, repair, and mold maintenance.


3. Enhancing Safety in Mold Handling


Reducing Workplace Injuries

One of the primary benefits of using mold flippers is the improvement in worker safety. By automating the flipping process, the machine eliminates the need for workers to manually lift or rotate heavy molds. This reduces the risk of injuries caused by heavy lifting or improper handling. Moreover, the machine's automated systems ensure that molds are rotated smoothly, reducing the chance of accidents due to dropped or mishandled molds.

Minimizing Equipment-Related Accidents

Mold flippers also help to reduce accidents related to the use of cranes or forklifts in the mold-handling process. In manual handling, workers often rely on makeshift solutions to rotate molds, which can lead to accidents and equipment damage. Mold flippers offer a safer alternative, allowing the rotation to occur within a controlled environment. Built-in safety features such as emergency stop functions and sensor-based monitoring systems ensure that the equipment operates safely, further minimizing workplace hazards.


4. Improving Operational Efficiency


Faster Mold Handling

Mold flippers dramatically reduce the time required to flip and position molds, which boosts overall operational efficiency. In manual processes, flipping a mold can take several workers and up to an hour to complete. With a mold flipper, the same task can be accomplished in a matter of minutes, allowing production to proceed without significant delays.

Streamlining Inspection and Maintenance

By enabling easy access to different sides of the mold, mold flippers make it easier to perform inspections, maintenance, and repairs. Workers can rotate the mold as needed, ensuring that every part of the mold is properly cleaned or inspected. This streamlined process not only improves the quality of the finished product but also reduces downtime, as molds can be inspected more efficiently without delays caused by manual handling.


5. Versatility and Customization in Mold Flipping Equipment


Handling a Wide Range of Mold Sizes and Weights

Mold flippers are available in a variety of models designed to handle molds of different sizes and weights. This versatility is critical in industries where molds can vary significantly in size, from small precision molds to large, heavy molds used in automotive or aerospace applications. Advanced mold flippers can handle molds weighing up to several tons, ensuring that even the heaviest molds can be flipped safely and efficiently.

Customizable Features for Specific Applications

Many mold flippers offer customizable features to meet the specific needs of different industries. For example, manufacturers can choose models with adjustable rotation angles, speed controls, and even automation levels based on their operational requirements. These customizable options allow businesses to optimize their mold-handling processes, improving efficiency and reducing costs.


6. Reducing Damage to Molds and Equipment


Preventing Mold Damage

Manual handling of molds often results in accidental damage, especially when cranes or other makeshift solutions are used. Molds can be scratched, dented, or dropped during the flipping process, which can lead to production delays and increased costs. Mold flippers, with their precise control systems, ensure that molds are rotated smoothly and safely, minimizing the risk of damage.

Protecting Equipment

In addition to protecting the molds themselves, mold flippers help to reduce wear and tear on other equipment. Cranes and forklifts, which are often used to handle molds manually, can suffer significant wear when used to rotate heavy molds. By automating the process with mold flippers, manufacturers can extend the lifespan of their equipment and reduce maintenance costs.


7. Long-Term Cost Savings


Lower Labor Costs

By reducing the need for manual labor in the mold-handling process, mold flippers help to lower overall labor costs. Fewer workers are needed to perform mold flipping tasks, allowing manufacturers to allocate resources more effectively. The machine’s speed and efficiency also reduce the number of man-hours required to complete a task, leading to significant savings in labor costs over time.

Reduced Downtime and Maintenance Costs

Mold flippers contribute to lower maintenance costs by reducing the strain on other equipment, such as cranes or forklifts. These machines are designed for long-term, heavy-duty use, and by incorporating them into the mold-handling process, manufacturers can reduce the wear and tear on other machinery. Additionally, by minimizing mold damage and streamlining maintenance and inspection processes, mold flippers help to reduce unplanned downtime and the associated costs.


8. Sustainability and Environmental Impact


Energy-Efficient Operation

Many modern mold flippers are designed to be energy-efficient, using advanced hydraulic or electric systems that consume less power. This not only reduces operational costs but also lowers the environmental footprint of the manufacturing process. By reducing energy consumption, manufacturers can contribute to sustainability initiatives while improving their bottom line.

Longer Lifespan of Molds and Equipment

By preventing damage to molds and extending the lifespan of machinery, mold flippers help manufacturers adopt more sustainable practices. Reducing the need for frequent mold replacements or equipment repairs not only saves resources but also reduces waste, contributing to a more environmentally responsible production process.


Conclusion

Mold flippers are essential tools for improving both safety and efficiency in mold-handling operations. By automating the process of flipping and rotating heavy molds, these machines significantly reduce the risk of workplace injuries, minimize mold damage, and streamline production workflows. With customizable options and energy-efficient designs, mold flippers offer a long-term solution for manufacturers looking to enhance their operational efficiency and reduce costs.

As industries continue to focus on automation and sustainability, investing in mold flippers represents a smart choice for businesses seeking to improve their mold-handling processes. Whether you’re dealing with large, heavy molds or smaller, more delicate ones, mold flippers provide a safe, efficient, and cost-effective solution that can transform your production environment.


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