Automatic wire compressing packing line

This is a automatic solution for connecting compressing with drawing machine to handling the basket. It makes the basket gathering the wire coil.The wire coil along with the basket should be stay in table and the compactor system will compacting the wire coil on spool. It is al solution adjustable to accommodate materials by inverters.The offered line is designed for the handling of a total of 8 coils per hour along with its baskets, taking into account that to each coil will be done a total of 4 radial straps. This value has been provided by the customer has designed the line according with received specifications. The automatic strapping machine and the compactor don’t damage the wire coils to be strapped, because the contact zone of them are protected with HDPE material. For the elaboration of the offer have been considered the Automatic Strapping & Compacting Line can work 24 hours per day and 7 days per week. So it will be designed accordingly. It is the most efficiency equipment for improving your wire coil packagingwhich meets the handling and stacking requirement for higher packaging efficiency with minimal space and saving labor cost in wire handling.The operator should place a basket along with its wire coil on the conveyor and conveyor move the coil into compacting station. The basket along with the coil should be displaced to the position of the strapping table supplied by Fhopeapck.

FHOPE provide Automatic coil compactor and strapping machine and conveyor system for automatic handling the wire coil with basket online.

 1. Application: the equipment is composed of compacting device, hydraulic pump station, conveyor &etc, it’s used for vertical type wire coil compacting.

 

INFORMATION ABOUT THE WIRE COILS

 No Parameters Unit Values

1 Material

GI wire coil

2 Position of the coil inner diameter

Vertical (eye to the sky)

3 The coil is positioned on

Basket

4 Max. Outside diameter of the wire coil mm 1300

5 Min. Outside diameter of the wire coil mm 800

6 Max. Inner diameter of the wire coil mm 600

7 Min. Inner diameter of the wire coil mm 450

8 Max. diameter of the wire mm 8.0

9 Min. diameter of the wire mm 2.50

10 Height of the wire coil before compacting mm 1200

11 Height of the wire coils after compacting mm 800

12 Max. weight of the wire coil Kg 2000

13 Temperature of the material ºC Normal

14 Dimensions of the basket mm 1200 Dia base

15 Required compacting force Ton. 2-3T

16 Number of the straps per coil Nos 4

 

 2. Operation:

    a. conveying the wire with rack to the compacting position.

    b. conveyer down for wire rack placing the solid compaction position.

    c. automatic compacting.

    d. conveyor raising and move the coil to next station.

3. Main technical parameters：

   Strapping material:

   Strap width 19mm q Strap thickness 1,00 / 1,27mm

   Type of strap Polyester

   Strap quality Smooth /High quality polyester strap

 

  Sealing features:

  Type of joint By friction - vibration r Joint location The strapping is performed in the front part of the wire coil.

  Joint efficiency Approx. 75-80% of the breaking load of the strap (mentioned quality). Speeds and strength

  Strap. Tension 500N - 1000N (adjustable depending the material)

  Strap feed & Take –up speed Approx. 1,5m / second (adjustable)

  Tension speed 4 m / minute Hydraulic features q Maximum pressure 105 bar

  Work pressure 100 bar q Type of oil Hydraulic oil (for example: VESTA HLP – 46)

  Work temperature < 45ºC Pneumatic features

  Air quality 50u filtered and lubricated with oil (for example: VESTA HLP-22)

  Maximum temperature 60ºC

  Maximum pressure 10 bar / 1MPa

  Work pressure 6 bar / 0,6 MPa

  Nominal flow in 6 bar Approx. 4800Nl/min ▲p 1 bar

 

 Electric features：

  Automata Siemens S7-200

  Power requirements AC 380V, 50 Hz, 3 Phase

  Solenoid valves & sensors DC24V

  Power of motors app.18Kw

 

 4. Main performance parameters

    Technical specifications&performance:

     We are responsible for the whole equipment design, the equipment integrity, and the completeness& accuracy of all the documents.

     All of the design are based on Metric standard and comply with the existing ISO standards.All bearings are adopted according to International standards.

1)  Solid structure, firm and durable.

2)  Special designing for compacting wire coil with rack

3)  Soft start and stop.

4)  Compacting driven by hydraulic.

5)  Special transmission mechanism adopted, safe and stable.

6)  Conveyor for loading and unloading

7)  Multiple limit protection makes the machine more safe.

8)  The machine stops automatically.

9)  Obligating position for manually strapping.

10) Two way back pressure technical, ensure smooth transition during shifting of gravity.