A Steel Wire Coil Compressing Machine with Moving Clamp is a specialized tool designed for industrial use, primarily focusing on securing and compressing wire coils for easier handling and storage. It features a robust structure with a dynamic moving clamp system that adapts to various coil sizes, squeezing them into a compact form. This machine typically integrates hydraulic or pneumatic systems to generate the necessary force for compression, and its moving clamp aids in uniformly applying pressure around the wire coil, which prevents damage and ensures uniformity. The operational mechanism includes automated sensors and controls to adjust the clamp position and compression force according to the coil specifications.D
DATA:
- Machine Type: Hydraulic Wire Coil Compressor
- Function: Compression of Steel Wire Coils
- Clamp Movement: Motorized, programmable positions
- Compression Force: Up to 10,000 kg
- Coil Diameter Compatibility: 1000mm to 1500mm
- Coil Width Compatibility: 800mm to 2000mm
- Power Supply: 415V, 50Hz, three-phase
- Control System: PLC with touchscreen interface
- Safety Features: Automatic overpressure shutdown, emergency release
- Machine Dimensions: Length: 2500mm; Width: 2000mm; Height: 3500mm
- Weight Capacity: Max 2000kg per coil
- Operational Noise Level: Less than 75 dB
- Temperature Operation Range: -10°C to 50°C
- Build Material: Reinforced steel with corrosion-resistant coating
- Compliance: ISO 9001, CE certified
Applications of the Steel Wire Coil Compressing Machine with Moving Clamp:
- Carbon Wire Production: Enhancing Efficiency and Product Integrity:
- In the carbon wire production industry, where precision and material integrity are crucial, the Automatic Wire Coil Compressing Packing Line proves indispensable. This advanced system is tailored to handle carbon wire coils with diameters ranging from 800mm to 1600mm and heights from 600mm to 1200mm, efficiently compressing large coils into compact, manageable sizes. The line’s compression capability, which can reduce coil height by up to 40%, is particularly beneficial for carbon wire, as it minimizes the risk of structural deformation and potential breakage during handling and storage. With a rapid cycle time of just 2-3 minutes per coil, it significantly enhances productivity while preserving the wire’s critical properties, such as tensile strength and carbon fiber alignment. This preservation of integrity is essential for maintaining the high performance standards required in applications like aerospace, automotive, and high-tech industries where carbon wire is extensively used.
- Wire Rope Production: Optimizing Packaging and Logistics:
- For the wire rope manufacturing sector, which produces heavy-duty cables for applications such as marine, mining, and construction, this packing line revolutionizes the packaging and transportation process. The system is robustly designed to handle wire rope coils weighing between 500kg to 3000kg, compressing them to significantly reduce volume without compromising the rope’s structural integrity. This compression capability is particularly valuable for wire ropes, as it allows for more economical and secure transport options, potentially increasing shipping capacity by up to 40% – a crucial factor given the substantial weight and size of wire rope coils. The line’s integrated stretch film wrapper ensures secure packaging, which is essential for preventing unwinding or deformation of the wire rope during transit. This improved packaging method enhances the safety of the transport process by preventing shifting and rolling of the heavy coils, thereby reducing the risk of damage to both the product and handling equipment. The system’s efficiency in packaging wire rope coils not only streamlines logistics but also contributes to better product presentation and easier handling for end-users in challenging environments like offshore platforms or construction sites.
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