FHOPE presents a highly adaptable and economical orbital coil wrapping machine engineered for diverse industrial packaging requirements. This solution provides robust protective wrapping for a wide array of annular products, including steel coils, wire coils, cable coils, hoses, tires, pipe coils, and bearings. Its versatility makes it a valuable asset for streamlining packaging operations across various manufacturing sectors.
The machine demonstrated in the video showcases its application with tires, highlighting key design considerations for product protection. The working table rollers are covered with polyurethane (PU) to prevent surface damage, while nylon coverings protect contact points during the wrapping process, ensuring the integrity of sensitive coil surfaces.
1. Core Technical Specifications
To provide a clearer understanding of the machine's capabilities, here are the key technical parameters:
- Machine Type: Orbital Stretch Wrapper / Coil Wrapping Machine
- Product Suitability: Steel coils, wire coils, aluminum coils, copper coils, hoses, tires, pipe coils, bearings, cable reels
- Coil Outside Diameter (OD): 600 mm - 1200 mm (Customizable based on specific model and requirements)
- Coil Inside Diameter (ID): Varies based on product and configuration (Specify for tailored solutions)
- Coil Width: 100 mm - 300 mm (Customizable based on specific model and requirements)
- Maximum Coil Weight: Model dependent (Specify requirements for appropriate machine selection)
- Wrapping Material: LLDPE Stretch Film, VCI Paper/Film, Kraft Paper, Woven Belt
- Control System: PLC (Programmable Logic Controller) with HMI (Human Machine Interface) Touch Screen
- Ring Speed: Adjustable (Typical range: 40-90 RPM, varies by model)
- Conveyor Speed: Adjustable (Typical range: 2-9 m/min)
- Film/Material Overlap: Adjustable via HMI (Typically 10% - 90%)
- Power Supply: Standard 380V, 50Hz, 3-Phase (or customized to regional requirements)
- Air Supply: Typically 0.5-0.7 Mpa (if pneumatic components are used)
2. Robust Design and Structural Integrity
The FHOPE coil wrapper is built on a heavy-duty steel frame, ensuring stability and durability in demanding industrial environments. Its core component is the rotating ring (orbital wrapper) that carries the packaging material dispenser.
- Orbital Ring: Precisely engineered for smooth, high-speed rotation around the coil.
- Conveyor System: Equipped with driven and idle rollers (PU coated for protection) to support and transport the coil through the wrapping station. The system facilitates easy loading and unloading.
- Protective Elements: Strategic use of PU on support/drive rollers and nylon on guide rollers minimizes the risk of scratching or damaging the product surface during handling and wrapping.
3. High-Performance Components
Reliability and performance are driven by quality components integrated into the system:
- PLC & HMI: Allows for easy parameter setting, recipe storage, operational monitoring, and troubleshooting.
- Sensors: Photoelectric sensors detect coil presence and positioning for automated wrapping cycle initiation.
- Variable Frequency Drives (VFDs): Enable precise control over ring speed and conveyor speed for optimal wrapping results.
- Film Carriage: Features adjustable tension control to ensure tight, secure wraps while optimizing material consumption. Options for automatic film cutting and clamping enhance automation.
coil wrapping machine with logo tapping 4. Enhancing Packaging Efficiency and Product Protection
Implementing this coil wrapping machine offers significant operational advantages:
- Labor Savings: Automates the wrapping process, reducing manual handling and labor costs.
- Consistency: Delivers uniform and repeatable wrapping quality for every coil.
- Product Protection: Provides a secure barrier against dust, moisture, dirt, and physical damage during transit and storage.
- Material Optimization: Adjustable overlap and tension control minimize packaging material waste.
- Versatility: Easily adjusts to accommodate different coil sizes and packaging material types.
5. Designed for User-Friendly Operation
Ease of use and operator safety are key design considerations:
- Intuitive Interface: The HMI simplifies setup and operation, allowing operators to quickly adjust parameters like ring speed, conveyor speed, wrap counts, and overlap percentage.
- Easy Adjustments: The machine's design facilitates straightforward adjustments for varying product dimensions.
- Quick Material Change: The film/paper roll holder is designed for efficient material replenishment.
- Safety Features: Includes safety guarding, emergency stop buttons, and interlocks to protect personnel during operation.
6. Diverse Industrial Applications
This type of orbital wrapping machine finds application across numerous industries requiring secure coil packaging:
- Metals Industry: Wrapping steel, aluminum, copper, and other metal coils.
- Wire & Cable Industry: Packaging spools and coils of wire and cable.
- Hose & Pipe Manufacturing: Securing coils of industrial hoses and flexible pipes.
- Automotive Sector: Wrapping tires for storage and transport.
- Bearing Industry: Protecting large industrial bearings.
7. Summary: A Reliable Coil Packaging Solution
The FHOPE coil wrapping machine stands out as an efficient, economical, and highly adaptive solution for protecting various coiled products. Its robust construction, combined with user-friendly controls and features designed to prevent product damage (like PU-coated rollers), makes it a practical investment for improving packaging operations. The ability to handle different product dimensions and wrapping materials adds to its value proposition in diverse manufacturing settings.
For businesses looking to enhance their packaging process for coils, tires, hoses, and similar items, this machine offers a reliable pathway to increased efficiency and better product protection. Explore further details and specifications on the dedicated coil wrapping machine page or contact FHOPE for customized solutions tailored to your specific needs.
