Guide of the Coil Car for Integrating the Coil Rewinder with Coil Packing Line

This article provides a comprehensive guide on using a coil car to integrate the coil rewinder with the coil packing line. It covers essential procedures, safety measures, and technical specifications to ensure seamless operation. By following these guidelines, manufacturers can enhance efficiency, reduce downtime, and maintain high-quality standards in the production process, ultimately boosting

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Guide of the Coil Car for Integrating the Coil Rewinder with Coil Packing Line

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Guide of the Coil Car for Integrating the Coil Rewinder with Coil Packing Line

This article explains the different type coil car to integrate the coil rewinder with the coil packing line for service center. It outlines key steps, safety precautions, and technical details for smooth operations. By adhering to these guidelines, manufacturers can improve efficiency, minimize downtime, and maintain high-quality standards, leading to enhanced productivity and operational effectiveness in the production process.

1.Coil car with v-shape crade

Structure:

A coil car for steel coils is a specialized industrial vehicle designed to transport heavy steel coils within manufacturing facilities. Its structure typically includes a robust steel frame mounted on wheels or rails for mobility. The car features a V-shaped cradle or adjustable supports to securely hold coils of varying diameters. Some models are equipped with hydraulic systems for lifting and lowering the coils, and safety mechanisms like clamps or straps to prevent shifting during movement.

1-1Pit Type Coil Car

The Pit Type Coil Car features a cylinder located beneath the V-shaped table platform for efficient coil lifting. Equipped with a self-contained power unit, it ensures seamless operation without external dependencies. All four wheels are driven, providing optimal traction and maneuverability. The car utilizes a single-point lubrication system, simplifying maintenance procedures. Heavy-duty anti-friction bearings are incorporated to enhance durability and reduce wear. This advanced design maximizes performance in coil handling applications while minimizing operational downtime and maintenance costs.

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1-2 Loading | unloading car

The Coil Loading/Unloading Car is engineered to receive, position, and load or unload coils from an Uncoiler or Recoiler. It features a welded steel plate mast-type elevating assembly with a "V" platform to secure the coil. The elevating assembly is vertically guided by anti-friction cam rollers running on hardened steel bars. The car moves on four single-flanged hardened steel wheels keyed to solid steel axles with anti-friction bearings. Lifting is achieved via a hydraulic cylinder, while traversal is powered by a hydraulic motor driving through a chain and sprocket system.

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Operation

To operate the coil car, an operator first ensures that the vehicle is in proper working condition and that all safety checks are completed. The steel coil is loaded onto the car's cradle using a crane or other lifting device. Once secured, the operator uses a control panel or remote device to guide the coil car along its designated path to the next workstation. If the car is equipped with a hydraulic system, the operator can adjust the height of the coil for seamless transfer to processing equipment. Throughout the operation, the operator must remain vigilant, monitoring the coil's stability and the car's movement to ensure safety protocols are maintained.

2. AGV CAR FOR STEEL COIL

AGV Coil Car

An AGV (Automated Guided Vehicle) car for steel coils is a specialized robotic transport system designed to move heavy steel coils within industrial settings without human intervention. These vehicles use advanced navigation technologies like lasers, magnetic strips, or sensors to follow predetermined paths with high precision. Equipped with robust frames and secure coil cradles, AGV coil cars can handle coils of various sizes and weights, minimizing the risk of damage during transit.

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Coil car with spick

The primary advantage of utilizing AGV coil cars is the significant improvement in operational efficiency and safety. Automation reduces the need for manual handling, lowering labor costs and minimizing human error. These vehicles can operate continuously, streamlining workflows and increasing productivity by ensuring timely delivery of materials to different stages of the production process. Safety is greatly enhanced as well; by eliminating manual transport of heavy steel coils, the risk of workplace injuries is reduced. AGV coil cars can navigate complex factory layouts and work seamlessly alongside other automated systems, offering flexibility and scalability for growing industrial operations.

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Advantages

Increased Efficiency: By automating the transportation of heavy coils, the coil car speeds up production processes and reduces downtime.

Enhanced Safety: Minimizes manual handling of heavy materials, thereby lowering the risk of workplace injuries.

Versatility: Adjustable supports allow the car to accommodate coils of various sizes and weights.

Damage Reduction: Secure holding mechanisms protect the coils from shifting or falling, reducing the likelihood of material damage.

Cost-Effective: Reduces the need for multiple pieces of handling equipment, lowering operational costs.

Technical Characteristics	Specifications
Capacity	From 1 ton to 50 tons
Dimensions	On request
Power supply	Battery, electric grid, diesel engine, Hydraulic
Travel speed	On request (from 1 km/h to over 12 km/h)
Drive motors	AC motors, hydraulic motors, pneumatic motors
Command	Touch panel on board, notebook/s, Remote panel, customer WMS/ERP
Kind of wheels	Steel wheels for translation on any type of rail
Lifting deck	On request (lifting stroke from 50 mm)
Operating environment	Indoor, outdoor, offshore
Safety devices	Laser scanners, sensitive bumpers, ultrasonic sensors
Industry 4.0 ready	Depends on
Hazardous areas conform (EX)	On request