The system combines management expertise, industrial knowledge, and information technology to create a seamless integration. It efficiently processes and stores data related to production performance, quality, and material tracking. This integration facilitates enhanced communication across various departments and roles within the steel slitting facility. By improving the flow of information, the system supports better production decisions and ensures that critical data is transmitted both timely and accurately, aiding effective decision-making processes.
For coil packaging, to accommodate the need for handling coils of the same size on a pallet, the turnstile is equipped with programmable controls that can be connected with ERP or PLC. These controls enable it to check and adjust its arms automatically, preparing each arm to receive coils of identical dimensions for efficient in-feeding.
Through seamless integration with the ERP system or via profit-bus, coils are automatically selected based on width, eliminating the need for manual data entry. This automated selection aligns with the process of systematically stacking coils onto the pallet on the turntable.
The strapping machine employs a specially designed steel belt to loop through the eye of the coil, ensuring a tight and secure bind. The coil is rotated 90 degrees to facilitate this process. Automatic strapping machines are then used to apply four straps to each metal coil pack, providing strong and dependable packaging that enhances product stability during transport.
Weighing station
Weight checkingr
This station is dedicated to the precise measurement of both the net and gross weights of coils. Equipped with advanced weighing technology, it accurately records the weight of each coil, which is a crucial step in quality control and inventory management. Once measured, these weight data points are seamlessly transmitted to both the printing system and the ERP system. This integration allows for the immediate generation and application of labels directly on the production line, ensuring that each coil is correctly marked with its weight information for tracking and distribution purposes.
The data originating from the packing line, or shared through the ERP system, is meticulously processed for direct application onto the surface of steel coils. This automated integration ensures that essential information, such as batch numbers, weight, and production details, are immediately printed and applied on each coil as it moves through the production line. This system not only streamlines the labeling process but also enhances traceability and accuracy in inventory management.
Coil packing machien features advanced inverters that allow for fine-tuned adjustments of the wrapping tape's overlap rate to meet specific packaging needs. The tension of the wrapping material and the operating speeds of both the ring and the roller can be meticulously controlled using sophisticated converters, ensuring optimal application tailored to various coil sizes and types.
For online packing, it equipped with an automatic cutting system capable of handling a diverse range of materials, including paper, HDPE, and woven fabrics, ensuring clean and precise cuts every time. To streamline the wrapping operation further, it includes an integrated automatic material feeder and holder, which significantly reduces manual labor and boosts throughput.
This arm-type stacking machine is designed with advanced precision centering technology, allowing for the accurate handling and placement of steel coils. It adeptly picks up and transfers the coils, positioning them on the pallet with a remarkable accuracy within a 0-3mm range. Max.Loading 5000kg, 90 sec per coil.This high level of precision ensures optimal stacking and stability of the coils. Safety system for coil position checking and power off lock up.
The coil tracking system incorporates a sophisticated turntable mechanism that collects coils corresponding to the specifications set at the PLC. This turntable then rotates and positions the pallets accurately for stacking based on predefined stacking formula parameters. Each pallet station is configurable to accept specific coil sizes, optimizing the process for various coil dimensions.
Furthermore, the system is equipped with an automated alert feature that signals when a pallet is ready for unloading, triggered once the number of coils on the pallet reaches the predetermined threshold. This automated process ensures precise handling, efficient stacking, and timely unloading, enhancing overall operational flow and productivity.