# Revolutionizing Steel Product Packaging: A Thai Manufacturer's Success with Orbital Stretch Wrapping Technology
#### **1. Enhancing Productivity with FHOPEPACK's Orbital Stretch Wrapper**
A prominent manufacturer in Thailand's **steel and metal processing industry** has significantly upgraded its packaging operations by integrating an FHOPEPACK orbital stretch wrapper. This strategic implementation has led to demonstrably **faster packaging cycles, reduced consumption of stretch film, and superior protection for their products**, reinforcing the company's position in delivering efficiently packaged goods.
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### **2. The Packaging Challenge in Steel Processing**
Prior to adopting automated wrapping, the Thai manufacturer faced operational bottlenecks. Manual wrapping processes were not only time-consuming but also led to inconsistent film application and potential material wastage. As production volumes increased, the need for a reliable, automated, and durable packaging solution became urgent. Ensuring the integrity of high-value **steel coils, pipes, and profiles** during handling and transit was a primary concern, demanding consistent and secure load containment.
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### **3. Implementing Automated Orbital Wrapping Technology**
Following a detailed evaluation of their workflow and requirements, the **FHOPEPACK FHOPE-E1800 Orbital Stretch Wrapper** was selected. This system offered a robust solution tailored to the specific challenges of wrapping long or bulky metal products. The machine integrates **advanced automation features with precision engineering**, designed to meet the rigorous demands of industrial packaging environments.
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### **4. Technical Deep Dive: FHOPE-E1800 Features**
The FHOPE-E1800 orbital wrapper incorporates several key technologies to optimize the packaging process:
* **参数列表：**
* **Flexible Wrapping Modes:** Supports various wrapping patterns (e.g., full wrap, spiral wrap, intermittent wrap) adaptable to diverse product lengths and profiles.
* **High-Speed Rotary Ring System:** Achieves wrapping speeds up to **35 RPM**, significantly decreasing the time required per package and enhancing throughput.
* **PLC Touchscreen Interface:** Provides intuitive control over wrapping parameters such as film tension, overlap percentage, and film release timing, allowing for easy customization.
* **Advanced Film Pre-Stretch Unit:** Features a powered pre-stretch system capable of achieving up to **250% stretch**, maximizing film yield and reducing overall material costs while ensuring tight load containment.
* **Heavy-Duty Construction:** Engineered with a reinforced steel frame capable of supporting and wrapping loads weighing up to **2,000 kg**.
* **High-Torque Servo Motor:** Ensures precise control over the ring rotation and smooth, consistent film dispensing.
* **Integrated Sensor System:** Provides accurate detection of the product load for precise wrapping start and end points.
* **Automatic Film Cut and Clamp Unit:** Automates the film cutting and clamping process, minimizing manual intervention and cycle time.
* **Conveyor Integration:** Designed for seamless integration into existing automated production or packaging lines, facilitating continuous material flow.
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### **5. Measurable Outcomes and Efficiency Gains**
The introduction of the FHOPE-E1800 orbital stretch wrapper yielded significant operational improvements for the Thai manufacturer:
* **参数列表：**
* **50% Reduction in Wrapping Time:** Automation drastically cut down the time needed to wrap each product bundle.
* **25% Savings on Stretch Film:** The pre-stretch technology optimized film usage, leading to considerable material cost reduction.
* **Enhanced Load Stability:** Consistent and tight wrapping improved package integrity, minimizing product damage during handling and transportation.
* **Streamlined Workflow:** The machine integrated smoothly with their existing conveyor systems, creating a more efficient end-of-line packaging process.
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### **6. Operator Feedback on System Performance**
Mr. Rachet, the Plant Manager at the facility, provided positive feedback on the system's impact:
> *"The FHOPE-E1800 orbital stretch wrapper has been a significant improvement for our operations. It’s incredibly fast, user-friendly, and has reduced our film costs by 25%. Our products are now better secured for shipping, and our team can focus on other critical tasks instead of manual wrapping."*
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### **7. Conclusion: The Impact of Orbital Wrapping Automation**
This case study highlights the tangible benefits of adopting automated orbital stretch wrapping technology in the demanding steel and metal processing sector. By implementing the FHOPEPACK FHOPE-E1800, the Thai manufacturer successfully addressed key challenges related to speed, cost, and product protection. The documented improvements in efficiency, material savings, and load security demonstrate the value proposition of modern orbital wrapping systems for industries handling long or irregularly shaped products. For manufacturers seeking to optimize their packaging lines, exploring such automated solutions offers a clear path toward enhanced productivity and reduced operational costs. Further information on orbital stretch wrapper technology and applications can provide deeper insights into optimizing specific packaging needs.