Automatic online steel coil strapping machine.
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Auomatic control system for level 2 and Level 3 coil strapping and contorl.
It can be added to the coil packing line for high speed packing.
Reliable performance.
• It is used to apply multiple straps around coil bundles to securely contain and restrain them for handling and transport.
• Level 2 strapping refers to applying two straps around the coil, typically in an X pattern. This provides basic securement.
• Level 3 strapping applies three or more straps around the coil, usually in an overlapping zig-zag pattern. This provides enhanced securement.
• The control system would automate the strapping process using components like:
- A strap feeding mechanism to advance straps from coils or magazines
- A tensioning system to apply the correct tension to each strap
- A sealing unit to seal the strap ends once tensioned
- Sensors to detect strap breakage or misfeeds
• The strapping head would rotate and index to apply straps in the specified X, zig-zag or other pattern.
• PLC controls would automate the feeding, tensioning, sealing and positioning of the strapping head for each level.
• Settings could be programmed for the number of straps, tension levels and wrapping pattern for Level 2 and 3 configurations.
• Integrating the strapping system into an existing packing line can help improve throughput by automating a manual strapping process.
• Reliable performance would require features like auto-tensioning, strap tracking, error detection and precision mechanical components.
• Maintenance and cleaning of areas like the strap feed mechanism, tensioning rolls and sealing unit would help ensure long term reliability.
So in summary, an automatic control system can automate Level 2 and 3 coil strapping using configurable PLC programs, precision mechanics and reliable components. Integrating into packing lines can improve throughput, while maintenance helps sustain reliable performance long term.
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