Automatic pancake coil packaging machine

It is a solution of automatic pancake coil packaging machine able work for Max.OD 650mm.

The main features of pancake copper tubes: diameter of 6.76-32.3 mm; length tubes in pancake – 5000-55000 mm, the number of layers in the pancake – 1-2;

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• Construction: Fully welded steel frame construction for durability. Weather-proof enclosure. Floor mounted for stability.
• Increased productivity: Afully automatic machinecan pack tubes at a rate of 40-60 coils/hour compared to manual packing of around 20-30 coils/hour. This results in significantly higher output and productivity.
• Electrical system: PLC control system, operator interface, sensors, limit/proximity switches, emergency stop buttons, etc. AC motors, variable frequency drives for adjustable speeds.
• Bag supply: Large bag roll holders to supply bags to the machine. Bag cutting mechanism, guides and chucks to handle bags.
• Consistent quality: The automated process ensures uniform coil size, tightness, bagging and sealing across all packs. This delivers consistent and high quality end products. There is minimal variancecompared to manual packing.
• Shrink film applicator: To apply shrink film over bags before sealing for enhanced containment. The film is then shrunk onto the coil packs using electrical heaters or hot air guns.
• Sealing system: Impulse heat sealers or UV-curable sealers to seal plastic bags around coil packs. Temperature/pressure controls for safe, effective sealing.
• Automated tube guide system: Tube guides, sprockets and conveyors to automatically feed tubes into the coiling station at proper tension for tighter coils.
• Programmable logic control: The PLC controls all machine functions including coiling, bagging, sealing, shrinking and electro-mechanical operations in the correct sequence with error proof logic. Parameters can be set for different tube types.
• Eco-friendly: The tight, dense coil packs require less space for storage and transport. This reduces fuel usage and emissions from less frequent shipping as more tubes can be packed into each shipment. The durable,reusable plastic bagsand heat-sealed sealing also minimizes waste.
• Monitoring features (optional): Visual monitoring of critical processes. Force and pressure transducers to monitor packing force. These facilitate quality control, troubleshooting and prevent issues that can damage tube ends.